If parcel auto calculation is enabled, you might see parcels being sent with a minimal size such as 1 × 1 and weight only. This can happen when the product being ordered does not have any stored length, width, or height, so the calculated order size is 0, 0, 0. In debug mode, this appears as “order final size” showing length 0, 0, 0 with only weight present, and width dropping to a “minimum 1 1”.
A common related requirement is wanting to auto calculate by weight while also having a default box size, but the behaviour above shows that when dimensions are not available, the calculation can drop to the minimum.
Source reference:
Related EasyPost tutorials